WILLIAM E. STURDEVANT,
PE
______________________________________________________________________________________________________________________
BACKGROUND SUMMARY:
*
Extensive experience in all aspects of the manufacture of specialty chemicals,
from product conception and process development, to plant design, construction
and start-up, process engineering, project, process and people management, cost
and quality control.
* Experience in technical
service and sales of ion exchange resins and reverse osmosis membranes in the
water treatment market for North America , involving
equipment start-up, trouble-shooting, training of operating personnel, product
development, and technical sales support.
AREAS OF ACCOMPLISHMENTS:
Midland Engineering:
*
Licensed Professional Engineer by the Texas Board of Professional Engineers.
* Designed, engineered, managed construction
and start-up of a 42 M gpd seawater RO system for use
on off-shore oil platforms.
*
Obtained a U.S. Patent for seawater RO system noted above.
* Lead process control engineer for ten MET
implementation projects for Thermal Heat
Recovery
Oxidizer (THROX) units at a major Gulf Coast Chemical plant.
Environmental
Operations:
*
Managed $15 MM capital program.
* Managed $1.7 MM bio-reactor header project
that reduced oxygen usage by 45% while increasing reactor capacity by 60%.
* Evaluated Best Available Technology (BAT)
for solids waste disposal, calculated long term economic impact, and obtained
authorization for capital spending to implement it.
*
Managed $2.7 MM hazardous waste landfill project through engineering phase.
*
Managed $5.5 MM wastewater pipeline project into construction phase.
Dowex Ion Exchange and FilmTec:
* Developed economic evaluation computer
program to assist sales effort. Achieved 20% increase in sales revenues
1994 over 1993, and 25% increase 1995 over 1994.
* Developed UPW-grade resin product line for
semi-conductor industry. Product launch in 4th
quarter, 1996.
* Trained five new field sellers in the technical aspects of
the water treatment market.
* Presented over fifty customer and regional technical
seminars.
* Led research/manufacturing effort to improve physical
stability of a weak base anion product.
Ion Exchange Resin:
* Led project to reduce 99.9% of the air
emissions from the cation manufacturing plant by
re-designing the recovery system.
* Led project to rewire the cation control room junction boxes, update wiring
documentation, and reprogram the process control computers.
* Directed 20-member production team.
Reduced batch cycle time in cation plant by an
average of 25% through the continuous improvement process.
*
Developed preventative maintenance program that reduced equipment down-time by
20%.
* Developed and implemented recipe and process
changes to improve physical stability of a high-profit cation
resin product for the power utilities market.
* Engineered, installed, and started-up processing
equipment to manufacture a new, high profit, cation
resin product for the sugar separation market.
* Engineered, programmed, installed, and
started-up new process control computer system for the styrene/DVB copolymer
plant.
* Contributed to the team that researched and
implemented process changes that improved the yield in the Monosphere*
process by 30% for macroporous products.
Acetylsalicylic Acid:
* Engineered $550 M capital project for solids handling
system in new aspirin production facility.
* Updated
Current Good Manufacturing Procedures (CGMP) for new salicylic acid/aspirin
complex.
* Started up new salicylic acid/aspirin production plants.
* Directed daily activities of the 16-member
aspirin production team, setting production and quality records in 1988.
Separan and Drytech Manufacturing:
* Directed 6-member production team for a
liquid polymer product, achieving production and quality records, and attaining
a 100% supply position with a major customer.
* Represented manufacturing on a
multi-functional team that developed the recipe and process for a new
super-absorbent polymer.
* Engineered $2 MM in small capital projects
to convert the old process to make new polymer for market development.
* Manufacturing representative on new plant
design/construction team. Started up new $40 MM polymer
manufacturing plant.
S/B Latex
Manufacturing:
* Member of a
capital project team that installed new reactors, increasing the plant capacity
by 25%.
* Led project team that improved oil recovery
system, reducing water emissions by 40% and improving plant yields by 5% by
installing new separation equipment and reprogramming the process control
computer logic.
* Led 12-member maintenance team. Developed preventative maintenance program that reduced process
downtime by 25%, and reduced direct maintenance costs by 10%.
PROFESSIONAL WORK
EXPERIENCE:
Midland Engineering,
Ltd.,
*
Engineering and consulting services for the chemical, pharmaceutical,
1997-Present
agricultural, and water treatment industries.
(Vice President, water
treatment)
The Dow Chemical
Company, Midland , Michigan , and Freeport ,
Texas
1981 – 1997
EDUCATION:
*BS
Chemical Engineering
Michigan Technological University
1981